Konica-minolta Magicolor 5440 DL Manuel d'utilisateur

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SERVICE MANUAL
2005.042005.04
Ver. 3.0Ver. 3.0
2005.04 Ver.3.02005.04 Ver.3.0
© 2005 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.© 2005 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
FIELD SERVICE
FIELD SERVICE
Printed in JapanPrinted in Japan
4138-7991-314138-7991-31
Use of this manual should be strictly supervised to
avoid disclosure of confidential information.
Use of this manual should be strictly supervised to
avoid disclosure of confidential information.
magicolor 5430 DL
magicolor 5440 DL
magicolor 5450
magicolor 5430 DL
magicolor 5440 DL
magicolor 5450
®
®
®
magicolor 5430 DL
magicolor 5440 DL
magicolor 5450
magicolor 5430 DL
magicolor 5440 DL
magicolor 5450
®
®
®
Vue de la page 0
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Résumé du contenu

Page 1 - SERVICE MANUAL

SERVICE MANUAL2005.042005.04Ver. 3.0Ver. 3.02005.04 Ver.3.02005.04 Ver.3.0© 2005 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.© 2005 KONICA MINOLTA

Page 2 - WARNING AND CAUTION

SAFETY AND IMPORTANT WARNING ITEMSS-9WARNING: HANDLING OF CONSUMABLES• Toner and developer are not harmful substances, but care must be taken not to b

Page 3 - DANGER : PROHIBITED ACTIONS

Main Unit Field Service Other2-63II Maintenance4.4.33 Temperature/ Humidity Sensor (HS1)1. Open the Right Door.2. Remove the screw [2] from the sen-so

Page 4 - WARNING: Power Plug and Cord

Other Main Unit Field Service2-64II Maintenance4.4.34 AIDC Sensor/Rt, AIDC Sensor/Lt (AIDC R, AIDC L)1. Open the Right Door.2. Remove the Transfer Bel

Page 5 - WARNING: Wiring

Main Unit Field Service Other2-65II Maintenance4.4.35 Camera Direct Photo Print Card (magicolor 5440 DL only)1. Push the Lever [1].2. Remove the Camer

Page 6 - WARNING: Ground Connection

Other Main Unit Field Service2-66II Maintenance5450_E.book_PDF.book 66 ページ 2005年4月12日 火曜日 午後12時54分

Page 7 - CAUTION: Stability

Main Unit Field Service How to Use the Adjustment Section3-1III Adjustment/SettingIII Adjustment/Setting1. How to Use the Adjustment Section• This sec

Page 8 - WARNING: Safety Checkpoints

Adjustment Item List Main Unit Field Service3-2III Adjustment/Setting2. Adjustment Item List2.1 magicolor 5430 DL/5440 DL* This table shows the adjust

Page 9

Main Unit Field Service Adjustment Item List3-3III Adjustment/Setting2.2 magicolor 5450* This table shows the adjustment items that are required when

Page 10

Description of the Control Panel (magicolor 5430 DL /5440 DL) Main Unit Field Service3-4III Adjustment/Setting3. Description of the Control Panel (mag

Page 11 - [4] CONCLUSION

Main Unit Field Service Description of the Control Panel (magicolor 5430 DL /5440 DL)3-5III Adjustment/Setting3.1.4 Caution display• A caution display

Page 12 - 5.1 Internal Laser Radiation

Description of the Control Panel (magicolor 5430 DL /5440 DL) Main Unit Field Service3-6III Adjustment/Setting3.2 List of Control Panel MessagesNOTE•

Page 13

SAFETY AND IMPORTANT WARNING ITEMSS-10[3] MEASURES TO TAKE IN CASE OF AN ACCIDENT1. If an accident has occurred, the distributor who has been notified

Page 14

Main Unit Field Service Description of the Control Panel (magicolor 5430 DL /5440 DL)3-7III Adjustment/Setting3.2.3 Minor error messages*: The lower t

Page 15 - 5.2 Laser Safety Label

Description of the Control Panel (magicolor 5430 DL /5440 DL) Main Unit Field Service3-8III Adjustment/Setting3.2.5 Serious error messages*: The lower

Page 16 - 5.3 Laser Caution Label

Main Unit Field Service Description of the Control Panel (magicolor 5430 DL /5440 DL)3-9III Adjustment/Setting3.2.6 Malfunction messages☞ For details

Page 17 - 4138fsS001c0

Description of the Control Panel (magicolor 5430 DL /5440 DL) Main Unit Field Service3-10III Adjustment/Setting3.2.7 Message Priority for Consumables/

Page 18 - High voltage

Main Unit Field Service Description of the Control Panel (magicolor 5430 DL /5440 DL)3-11III Adjustment/Setting3.3 Canceling a Print Job• A print job

Page 19

Menu (magicolor 5430 DL /5440 DL) Main Unit Field Service3-12III Adjustment/Setting4. Menu (magicolor 5430 DL /5440 DL)4.1 List of Menu Functions*: Av

Page 20 - Main Unit

Main Unit Field Service Menu (magicolor 5430 DL /5440 DL)3-13III Adjustment/Setting4.2 SPECIAL PAGES4.2.1 PRINT CONFIG PAGE4.2.2 PRINT TEST PAGES4.2.3

Page 21

Menu (magicolor 5430 DL /5440 DL) Main Unit Field Service3-14III Adjustment/Setting4.4 ENGINE4.4.1 ENGINE TONER EMPTY4.4.2 ENERGY SAVER4.4.3 AUTO CONT

Page 22 - I Outline

Main Unit Field Service Menu (magicolor 5430 DL /5440 DL)3-15III Adjustment/Setting4.4.5 ENGINE SERVICEA. TOTAL FACE COUNTB. COLOR FACE COUNTC. BW FAC

Page 23 - TroublshootingV Appendix

Menu (magicolor 5430 DL /5440 DL) Main Unit Field Service3-16III Adjustment/SettingH. RESET COUNTER TRANSFER UNITI. ENERGY SAVERJ. RESTORE USER DEFAUL

Page 24

SAFETY AND IMPORTANT WARNING ITEMSS-11[5] Laser Safety• This is a digital machine certified as a class 1 laser product. There is no possibility of dan

Page 25

Main Unit Field Service Menu (magicolor 5430 DL /5440 DL)3-17III Adjustment/SettingM. TRANSFER VOLTAGE4.5 NETWORK4.5.1 DHCP:XX / BOOTP:XX4.5.2 IP ADDR

Page 26

Menu (magicolor 5430 DL /5440 DL) Main Unit Field Service3-18III Adjustment/Setting4.5.4 GATEWAY4.5.5 MAC ADDRESS4.5.6 HTTP4.5.7 SNMP4.5.8 FORCED MODE

Page 27

Main Unit Field Service Menu (magicolor 5430 DL /5440 DL)3-19III Adjustment/Setting4.6 CONSUMABLE USAGENOTE• When the toner remaining in the cartridge

Page 28

Menu (magicolor 5430 DL /5440 DL) Main Unit Field Service3-20III Adjustment/Setting4.7.2 PAPER SIZE4.7.3 MEDIA TYPE4.7.4 LAYOUT4.7.5 BRIGHTNESS4.7.6 S

Page 29

Main Unit Field Service Service Mode (magicolor 5430 DL/5440 DL)3-21III Adjustment/Setting5. Service Mode (magicolor 5430 DL/5440 DL)5.1 Service Mode

Page 30

Service Mode (magicolor 5430 DL/5440 DL) Main Unit Field Service3-22III Adjustment/Setting5.3 Settings/Adjustments in Service/Service Person Mode Func

Page 31 - Main Unit Field Service

Main Unit Field Service Service Mode (magicolor 5430 DL/5440 DL)3-23III Adjustment/SettingUseB. Items that can be reset after reinitializationItem Fac

Page 32

Service Mode (magicolor 5430 DL/5440 DL) Main Unit Field Service3-24III Adjustment/Setting5.3.2 SERVICE PERSON SRU USAGE5.3.3 RESET CONTROLLERUseSetti

Page 33 - 2. Product Specifications

Main Unit Field Service Service Mode (magicolor 5430 DL/5440 DL)3-25III Adjustment/Setting5.3.4 RESET COUNTER FUSER UNITFunction • Resets the counter

Page 34 - 2.2 Functions

Description of the Control Panel (magicolor 5450) Main Unit Field Service3-26III Adjustment/Setting6. Description of the Control Panel (magicolor 5450

Page 35

SAFETY AND IMPORTANT WARNING ITEMSS-12the U.S.A., Canada(CDRH Regulation)• This machine is certified as a Class I Laser product under Radiation Perfor

Page 36 - 2.4 Machine Specifications

Main Unit Field Service Description of the Control Panel (magicolor 5450)3-27III Adjustment/Setting6.1.2 Message structureThere are five types of mess

Page 37 - 2.5 Operating Environment

Description of the Control Panel (magicolor 5450) Main Unit Field Service3-28III Adjustment/Setting6.1.3 Normal messages The Basic Screen is displayed

Page 38

Main Unit Field Service Description of the Control Panel (magicolor 5450)3-29III Adjustment/SettingB. Data receiving message/PrintThe Control Panel di

Page 39 - 1.2 Maintenance Items

Description of the Control Panel (magicolor 5450) Main Unit Field Service3-30III Adjustment/SettingC. Firmware updateThe Control Panel displays the fo

Page 40 - 1.3 Maintenance parts

Main Unit Field Service Description of the Control Panel (magicolor 5450)3-31III Adjustment/SettingE. Job cancellationBy pressing the CANCEL key after

Page 41 - 1.4 Concept of parts life

Description of the Control Panel (magicolor 5450) Main Unit Field Service3-32III Adjustment/Setting6.1.4 MenuThe Menu is displayed when the MENU key i

Page 42

Main Unit Field Service Description of the Control Panel (magicolor 5450)3-33III Adjustment/Setting6.1.5 Operator Call messagesThese messages are disp

Page 43 - TRAY 1 TRAY 2

Description of the Control Panel (magicolor 5450) Main Unit Field Service3-34III Adjustment/Setting6.1.6 Service Call messagesThese messages are displ

Page 44 - 4138fs5507c0

Main Unit Field Service Description of the Control Panel (magicolor 5450)3-35III Adjustment/Setting6.1.7 Help screenThis screen is displayed when the

Page 45 - 4138fs2547c0

Description of the Control Panel (magicolor 5450) Main Unit Field Service3-36III Adjustment/Setting6.2 List of Control Panel MessagesNOTE• When two or

Page 46 - 4138fs2546c0

SAFETY AND IMPORTANT WARNING ITEMSS-13Finland, SwedenNorwayLUOKAN 1 LASERLAITEKLASS 1 LASER APPARATVAROITUS!• Laitteen käyttäminen muulla kuin tässä k

Page 47 - 4138fs2502c0

Main Unit Field Service Description of the Control Panel (magicolor 5450)3-37III Adjustment/SettingB. Warning messagesPriorityMessage (LCD2/LCD3)Descr

Page 48 - 4138fs2506c0

Description of the Control Panel (magicolor 5450) Main Unit Field Service3-38III Adjustment/Setting6.2.2 Operator Call messagesPriorityMessageDescript

Page 49 - 4138fs2508c0

Main Unit Field Service Description of the Control Panel (magicolor 5450)3-39III Adjustment/Setting* SSSS represents the media size while TTTT shows t

Page 50 - 4138fs2511c0

Description of the Control Panel (magicolor 5450) Main Unit Field Service3-40III Adjustment/Setting6.2.3 Service Call messages☞ For troubleshooting pr

Page 51 - 4138fs2521c0

Main Unit Field Service Description of the Control Panel (magicolor 5450)3-41III Adjustment/Setting6.3 Canceling a Print Job• A print job being proces

Page 52 - 1.6 Replacing Units

Menu (magicolor 5450) Main Unit Field Service3-42III Adjustment/Setting7. Menu (magicolor 5450)7.1 List of Menu Functions7.1.1 Outline PROOF/PRINT MEN

Page 53 - 4138fs2517c0

Main Unit Field Service Menu (magicolor 5450)3-43III Adjustment/Setting7.1.2 Detail*: Available only when an optional HDD unit is installed.**: Availa

Page 54 - 4138fs2518c0

Menu (magicolor 5450) Main Unit Field Service3-44III Adjustment/Setting*: Available only when an optional HDD unit is installed.**: Available only whe

Page 55 - 4138fs2519c0

Main Unit Field Service Menu (magicolor 5450)3-45III Adjustment/Setting7.2 PROOF/PRINT MENU7.3 PRINT MENU7.3.1 CONFIGURATION PG7.3.2 DEMO PAGEFunction

Page 56 - 4138fs2004c1

Menu (magicolor 5450) Main Unit Field Service3-46III Adjustment/Setting7.3.3 STATISTICS PAGE7.3.4 FONT LIST7.3.5 MENU MAP7.3.6 DIRECTORY LISTFunction

Page 57 - 2. Service tool

SAFETY AND IMPORTANT WARNING ITEMSS-145.2 Laser Safety Label• A laser safety label is attached to the the machine as shown below.4138safe004c05450_E.b

Page 58 - 3. Firmware Upgrade

Main Unit Field Service Menu (magicolor 5450)3-47III Adjustment/Setting7.4 PAPER MENU7.4.1 PAPER SOURCEA. DEFAULT TRAYB. TRAY 1/PAPER SIZEFunction • S

Page 59 - 4138fs2540e0

Menu (magicolor 5450) Main Unit Field Service3-48III Adjustment/SettingC. TRAY 1/CUSTOM SIZED. TRAY 1/PAPER TYPEFunction • Sets the CUSTOM SIZE of med

Page 60 - Data to be upgraded Command

Main Unit Field Service Menu (magicolor 5450)3-49III Adjustment/SettingE. TRAY 2-4/PAPER SIZEF. TRAY 2-4/PAPER TYPEG. TRAY CHAININGFunction • Sets the

Page 61 - PRINTER INFORMATION

Menu (magicolor 5450) Main Unit Field Service3-50III Adjustment/Setting7.4.2 DUPLEX7.4.3 COPIES7.4.4 COLLATEFunction • Sets duplex printing mode.Use •

Page 62

Main Unit Field Service Menu (magicolor 5450)3-51III Adjustment/Setting7.4.5 UNIT OF MEASUREFunction • Sets the measurement units for TRAY 1/CUSTOM SI

Page 63 - RECEIVING DATA

Menu (magicolor 5450) Main Unit Field Service3-52III Adjustment/Setting7.5 QUALITY MENU7.5.1 COLOR MODE7.5.2 BRIGHTNESS7.5.3 PCL CONTRAST7.5.4 PS PROF

Page 64 - TURN OFF THEN ON

Main Unit Field Service Menu (magicolor 5450)3-53III Adjustment/SettingB. SIMULATION INTENTC. CMYK GRAYD. DESTINATION PROFFunction • Sets the color ch

Page 65 - 4. Other

Menu (magicolor 5450) Main Unit Field Service3-54III Adjustment/Setting7.5.5 IMAGE PRINTINGA. RGB COLORB. RGB INTENTC. RGB GRAYFunction • Sets the RGB

Page 66

Main Unit Field Service Menu (magicolor 5450)3-55III Adjustment/SettingD. HALFTONE7.5.6 TEXT PRINTINGA. RGB COLORB. RGB INTENTFunction Sets the halfto

Page 67 - 4138fs2008c0

Menu (magicolor 5450) Main Unit Field Service3-56III Adjustment/SettingC. RGB GRAYD. HALFTONE7.5.7 GRAPHICS PRINTINGFunction • Sets the RGB gray repro

Page 68 - 4138fs2522c0

SAFETY AND IMPORTANT WARNING ITEMSS-155.3 Laser Caution Label• A laser caution label is attached to the inside of the machine as shown below.5.4 PRECA

Page 69 - 4138fs2541c0

Main Unit Field Service Menu (magicolor 5450)3-57III Adjustment/Setting7.5.8 CALIBRATIONA. TONE CALIBRATIONB. AIDC PROCESS7.5.9 COLOR SEPARATIONFuncti

Page 70 - 4138fs2010c0

Menu (magicolor 5450) Main Unit Field Service3-58III Adjustment/Setting7.5.10 SUPPLIESA. REPLACE/TRANS.BELTB. REPLACE/TRANS.ROLLERC. REPLACE/FUSER UNI

Page 71 - 4138fs2534c0

Main Unit Field Service Menu (magicolor 5450)3-59III Adjustment/Setting7.6 INTERFACE MENU7.6.1 JOB TIMEOUT7.6.2 ETHERNETNOTE• When the “ETHERNET” sett

Page 72 - 4138fs2069c1

Menu (magicolor 5450) Main Unit Field Service3-60III Adjustment/SettingB. TCP/IP /IP ADDRESSC. TCP/IP /SUBNET MASKD. TCP/IP /DEFAULT GATEWAYFunction •

Page 73

Main Unit Field Service Menu (magicolor 5450)3-61III Adjustment/SettingE. TCP/IP / DHCP/BOOTPF. NETWAREG. APPLETALKFunction • DHCP: Automatically acq

Page 74 - 4138F2E014DA

Menu (magicolor 5450) Main Unit Field Service3-62III Adjustment/SettingH. SPEED/DUPLEXFunction • Sets the communication speed and method of Network.Us

Page 75

Main Unit Field Service Menu (magicolor 5450)3-63III Adjustment/Setting7.7 SYS DEFAULT MENU7.7.1 LANGUAGE7.7.2 EMULATIONA. DEF. EMULATIONB. POSTSCRIPT

Page 76 - 4138fs2073c1

Menu (magicolor 5450) Main Unit Field Service3-64III Adjustment/SettingC. POSTSCRIPT /PS ERROR PAGED. POSTSCRIPT /PS PROTOCOLE. PCL / CR/LF MAPPINGFun

Page 77 - 4138fs2544c0

Main Unit Field Service Menu (magicolor 5450)3-65III Adjustment/SettingF. PCL /LINES PER PAGEG. PCL /FONT SOURCE /FONT NUMBERH. PCL /FONT SOURCE /PITC

Page 78 - 4138fs2015c0

Menu (magicolor 5450) Main Unit Field Service3-66III Adjustment/SettingI. PCL /FONT SOURCE /POINT SIZEJ. PCL /FONT SOURCE /SYMBOL SETFunction • Sets t

Page 79 - 4138fs2018c1

SAFETY AND IMPORTANT WARNING ITEMSS-16Caution labels shown are attached in some areas on/in the machine.When accessing these areas for maintenance, re

Page 80 - 4138fs2021c0

Main Unit Field Service Menu (magicolor 5450)3-67III Adjustment/Setting7.7.3 DEFAULT PAPERA. PAPER SIZEB. CUSTOM SIZE /WIDTHFunction • Sets the defaul

Page 81 - 4138fs2532c0

Menu (magicolor 5450) Main Unit Field Service3-68III Adjustment/SettingC. CUSTOM SIZE /LENGTHD. PAPER TYPE7.7.4 STARTUP OPTIONS /DO STARTUP PAGEFuncti

Page 82 - 4138fs2077c0

Main Unit Field Service Menu (magicolor 5450)3-69III Adjustment/Setting7.7.5 AUTO CONTINUE7.7.6 HOLD JOB TIMEOUT7.7.7 ENERGY SAVERFunction • At the ti

Page 83 - 4138fs2533c0

Menu (magicolor 5450) Main Unit Field Service3-70III Adjustment/Setting7.7.8 ENERGY SAVER TIME7.7.9 MENU TIMEOUT7.7.10 LCD BRIGHTNESSFunction • Sets t

Page 84 - 4138fs2023c1

Main Unit Field Service Menu (magicolor 5450)3-71III Adjustment/Setting7.7.11 SECURITYA. CHANGE PASSWORDB. LOCK PANELFunction • Sets the password used

Page 85 - 4138fs2026c0

Menu (magicolor 5450) Main Unit Field Service3-72III Adjustment/Setting7.7.12 CLOCKA. DATEB. TIME7.7.13 HDD FORMATFunction • Sets the date of the prin

Page 86 - 4138fs2029c0

Main Unit Field Service Menu (magicolor 5450)3-73III Adjustment/Setting7.7.14 RESTORE DEFAULTSList of reset items 1*: Destination items. For details,

Page 87 - 4138fs2032c1

Menu (magicolor 5450) Main Unit Field Service3-74III Adjustment/SettingList of reset items 2*: Destination items. For details, see the page referenced

Page 88 - 4138fs2036c0

Main Unit Field Service Menu (magicolor 5450)3-75III Adjustment/SettingList of reset items 3*: Destination items. For details, see the page referenced

Page 89 - 4138fs2039c0

Menu (magicolor 5450) Main Unit Field Service3-76III Adjustment/SettingList of reset items 4*: Destination items. For details, see the page referenced

Page 90 - 4138fs2041c0

SAFETY AND IMPORTANT WARNING ITEMSS-174138fsS002c0 High voltage High voltage5450_E.book_PDF.book 17 ページ 2005年4月12日 火曜日 午後12時54分

Page 91 - 4138fs2043c1

Main Unit Field Service Menu (magicolor 5450)3-77III Adjustment/Setting7.7.15 ENABLE WARNINGA. PAPER EMPTY /TRAY1B. PAPER EMPTY /TRAY2C. PAPER EMPTY /

Page 92 - 4138fs2543c1

Menu (magicolor 5450) Main Unit Field Service3-78III Adjustment/SettingD. PAPER EMPTY /TRAY47.7.16 TONER EMPTYFunction • Specifies whether a “TRAY 4 P

Page 93 - 4138fs2049c1

Main Unit Field Service Service Menu (magicolor 5450)3-79III Adjustment/Setting8. Service Menu (magicolor 5450)8.1 How to Enter the Service MenuNOTE•

Page 94 - 4138fs2052c1

Service Menu (magicolor 5450) Main Unit Field Service3-80III Adjustment/Setting8.3 Service Menu Setting/Adjustment8.3.1 SERIAL NUMBER8.3.2 FIRMWARE VE

Page 95 - 4138fs2054c1

Main Unit Field Service Service Menu (magicolor 5450)3-81III Adjustment/SettingB. LEFT ADJUSTMENTC. LEFT ADJ DUPLEXFunction • Adjusts the left margin

Page 96

Service Menu (magicolor 5450) Main Unit Field Service3-82III Adjustment/SettingD. TRANSFER POWER /SIMPLEX PASSE. TRANSFER POWER /DUPLEX PASSFunction •

Page 97

Main Unit Field Service Service Menu (magicolor 5450)3-83III Adjustment/SettingF. TRANSFER POWER /MANUAL DUPLEX8.3.4 TRANSFER POWER /IMAGE ADJ PARAMFu

Page 98 - 4138fs2049c2

Service Menu (magicolor 5450) Main Unit Field Service3-84III Adjustment/Setting8.3.5 RESTORE PASSWARDFunction • Reinitializes the password used for th

Page 99 - 4138fs5514c0

Main Unit Field Service Jam Display4-1IV TroublshootingIV Troubleshooting1. Jam DisplayNOTEMake sure to note that the feed trays are named differently

Page 100 - 4138fs2062c0

Jam Display Main Unit Field Service4-2IV Troublshooting1.2 Misfeed Display (magicolor 5450)• When a media misfeed occurs a message is displayed on the

Page 101 - 4138fs2082c1

SAFETY AND IMPORTANT WARNING ITEMSS-185450_E.book_PDF.book 18 ページ 2005年4月12日 火曜日 午後12時54分

Page 102 - 4138fs5516c0

Main Unit Field Service Jam Display4-3IV Troublshooting1.4 Sensor Layout• System equipped with two Lower Feeder Units and one Duplex Option[1] Exit Se

Page 103 - II Maintenance

Jam Display Main Unit Field Service4-4IV Troublshooting1.5 Solutions1.5.1 Initial Check Items• When a media misfeed occurs, first make checks of the f

Page 104 - III Adjustment/Setting

Main Unit Field Service Jam Display4-5IV Troublshooting1.5.2 Misfeed at Tray 1 media feed section (Misfeed at Tray 2 media feed section)NOTE• Make sur

Page 105 - 2. Adjustment Item List

Jam Display Main Unit Field Service4-6IV Troublshooting1.5.3 Misfeed at Manual Feed Tray media feed section (Misfeed at Tray 1 media feed section)NOTE

Page 106 - 2.2 magicolor 5450

Main Unit Field Service Jam Display4-7IV Troublshooting1.5.4 Misfeed at transfer sectionA. Detection TimingB. ActionType DescriptionDetection of misfe

Page 107 - 4138fs3507e0

Jam Display Main Unit Field Service4-8IV Troublshooting1.5.5 Misfeed at fusing/exit sectionA. Detection TimingB. Action1.5.6 Undefined misfeedA. Detec

Page 108 - 4138fs3509e0

Main Unit Field Service Malfunction code4-9IV Troublshooting2. Malfunction code2.1 Trouble Codes (magicolor 5430 DL/5440 DL)• The printer’s CPU perfor

Page 109

Malfunction code Main Unit Field Service4-10IV Troublshooting004EH LV Cooling Fan Motor malfunction• The Motor Lock signal remains HIGH for a given pe

Page 110

Main Unit Field Service Malfunction code4-11IV Troublshooting0521HAbnormally high Fusing Pressure Roller temperature• The temperature detected by the

Page 111

Malfunction code Main Unit Field Service4-12IV Troublshooting2.2 Trouble Codes (magicolor 5450)• The printer’s CPU performs a self-diagnostics functio

Page 112

SAFETY AND IMPORTANT WARNING ITEMSS-1Read carefully the Safety and Important Warning Items described below to understand them before doing service wor

Page 113

SERVICE MANUAL2005.04Ver. 3.0FIELD SERVICEmagicolor 5430 DLmagicolor 5440 DLmagicolor 5450®®®Main Unit5450_E.book_PDF.book 1 ページ 2005年4月12日 火曜日 午

Page 114 - %744'06,1$

Main Unit Field Service Malfunction code4-13IV Troublshooting004EPOWER FANLV Cooling Fan Motor malfunction• The Motor Lock signal remains HIGH for a g

Page 115 - 4.1 List of Menu Functions

Malfunction code Main Unit Field Service4-14IV Troublshooting0511FUSER ERRORAbnormally low Fusing Pressure Roller tem-perature• The temperature detect

Page 116 - 4.3 LANGUAGE

Main Unit Field Service Malfunction code4-15IV Troublshooting2.3 Resetting a Malfunction• To reset a malfunction, turn the Power Switch OFF and then O

Page 117 - 4.4 ENGINE

Malfunction code Main Unit Field Service4-16IV Troublshooting2.4.2 001BH: Developing Motor/Y,M,C malfunction2.4.3 0017H: Intermediate Transport Motor

Page 118

Main Unit Field Service Malfunction code4-17IV Troublshooting2.4.4 0018H: Developing Motor/K malfunction2.4.5 0046H: Fusing Cooling Fan Motor malfunct

Page 119

Malfunction code Main Unit Field Service4-18IV Troublshooting2.4.6 004CH: Ozone Ventilation Fan Motor malfunction2.4.7 004EH: LV Cooling Fan Motor mal

Page 120 - 4.5 NETWORK

Main Unit Field Service Malfunction code4-19IV Troublshooting2.4.8 0060H: Fusing Motor malfunction2.4.9 0094H: 2nd image transfer pressure/retraction

Page 121

Malfunction code Main Unit Field Service4-20IV Troublshooting2.4.10 0096H: 1st image transfer pressure/retraction failure2.4.11 0300H: Polygon Motor m

Page 122 - 4.7 DIRECT PRINT

Main Unit Field Service Malfunction code4-21IV Troublshooting2.4.12 0310H: Laser malfunction2.4.13 0500H: Heating Roller warm-up failure2.4.14 0501H:

Page 123

Malfunction code Main Unit Field Service4-22IV Troublshooting2.4.19 13D0H: Parameter Chip failure2.4.20 13E2H: Flash ROM write error13E3H: Flash ROM d

Page 124

5450_E.book_PDF.book 2 ページ 2005年4月12日 火曜日 午後12時54分

Page 125 - Functions

Main Unit Field Service Malfunction code4-23IV Troublshooting2.4.22 C013: MAC address error (Only for magicolor 5450)C015: BOOT ROM error (Only for ma

Page 126

Malfunction code Main Unit Field Service4-24IV Troublshooting2.4.24 C050: Hard disk access error (Only for magicolor 5450)2.4.25 C051: Hard disk full

Page 127

Main Unit Field Service Malfunction code4-25IV Troublshooting2.4.26 C060: Firmware Update error (Only for magicolor 5450)2.4.27 C061: Hold job error/N

Page 128 - Adjustment/Setting

Malfunction code Main Unit Field Service4-26IV Troublshooting2.4.28 FFFF: Interface Communication error (Only for magicolor 5450)Relevant Electrical P

Page 129 - 6.1 Control Panel Display

Main Unit Field Service Power Supply Troubles4-27IV Troublshooting3. Power Supply Troubles3.1 Machine is Not Energized at All (LV Operation Check)3.2

Page 130 - /'07

Power Supply Troubles Main Unit Field Service4-28IV Troublshooting3.3 Fusing Heaters do not OperateRelevant Electrical PartsSafety Switch/Fr (S2)Safet

Page 131

Main Unit Field Service Miscellaneous Malfunctions (Only for magicolor 5430 DL/5440 DL)4-29IV Troublshooting4. Miscellaneous Malfunctions (Only for ma

Page 132 - 4138F3E011DA

Miscellaneous Malfunctions (Only for magicolor 5430 DL/5440 DL) Main Unit Field Service4-30IV Troublshooting4.3 ERROR AIDC SENSOR4.4 ERROR COMMUNICATI

Page 133 - 4138F3E013DA

Main Unit Field Service Miscellaneous Malfunctions (Only for magicolor 5430 DL/5440 DL)4-31IV Troublshooting4.5 ERROR ENGINE INTERFACE4.6 ERROR RAM4.7

Page 134 - CANCELING JOB

Miscellaneous Malfunctions (Only for magicolor 5430 DL/5440 DL) Main Unit Field Service4-32IV Troublshooting4.8 ERROR ROM4.9 ERROR CONTROLLERRelevant

Page 135 - PAPER MENU

Main Unit Field ServiceiI OutlineII MaintenanceIII Adjustment/SettingIV TroublshootingV AppendixCONTENTSI Outline1. System configuration...

Page 136 - 4138F3E018DA

Main Unit Field Service Image Quality Problems4-33IV Troublshooting5. Image Quality Problems5.1 Solutions5.1.1 White lines in FD, white bands in FD, c

Page 137 - 4138F3E019DA

Image Quality Problems Main Unit Field Service4-34IV Troublshooting5.1.2 White lines in CD, white bands in CD, colored lines in CD, and colored bands

Page 138 - P/N XXXXXXX-XXX

Main Unit Field Service Image Quality Problems4-35IV Troublshooting5.1.3 Uneven density in FDA. Typical Faulty ImagesB. Troubleshooting Procedure4036f

Page 139

Image Quality Problems Main Unit Field Service4-36IV Troublshooting5.1.4 Uneven density in CDA. Typical Faulty ImagesB. Troubleshooting Procedure4036f

Page 140 - B. Warning messages

Main Unit Field Service Image Quality Problems4-37IV Troublshooting5.1.5 Low image densityA. Typical Faulty ImagesB. Troubleshooting ProcedureABCDEABC

Page 141

Image Quality Problems Main Unit Field Service4-38IV Troublshooting5.1.6 Gradation reproduction failureA. Typical Faulty ImagesB. Troubleshooting Proc

Page 142

Main Unit Field Service Image Quality Problems4-39IV Troublshooting5.1.7 Foggy backgroundA. Typical Faulty ImagesB. Troubleshooting Procedure4036fs403

Page 143

Image Quality Problems Main Unit Field Service4-40IV Troublshooting5.1.8 Poor color reproductionA. Typical Faulty ImagesB. Troubleshooting Procedure41

Page 144

Main Unit Field Service Image Quality Problems4-41IV Troublshooting5.1.9 Void areas, white spotsA. Typical Faulty ImagesB. Troubleshooting Procedure40

Page 145 - 7. Menu (magicolor 5450)

Image Quality Problems Main Unit Field Service4-42IV Troublshooting5.1.10 Colored spotsA. Typical Faulty ImagesB. Troubleshooting ProcedureAAAA4036fs4

Page 146

Main Unit Field ServiceiiI OutlinelII MaintenanceIII Adjustment/SettingIV TroublshootingV Appendix3.1.1 Upgrade procedure (magicolor 5430 DL/5440 DL)

Page 147

Main Unit Field Service Image Quality Problems4-43IV Troublshooting5.1.11 Blurred imageA. Typical Faulty ImagesB. Troubleshooting Procedure4036fs4031c

Page 148 - 7.3 PRINT MENU

Image Quality Problems Main Unit Field Service4-44IV Troublshooting5.1.12 Blank copy, black copyA. Typical Faulty ImagesB. Troubleshooting ProcedureBl

Page 149

Main Unit Field Service Image Quality Problems4-45IV Troublshooting5.1.13 Incorrect color image registrationA. Typical Faulty ImagesB. Troubleshooting

Page 150 - 7.4 PAPER MENU

Image Quality Problems Main Unit Field Service4-46IV Troublshooting5.1.14 Poor fusing performance, offsetA. Typical Faulty ImagesB. Troubleshooting Pr

Page 151

Main Unit Field Service Image Quality Problems4-47IV Troublshooting5.1.15 Brush effect, blurred imageA. Typical Faulty ImagesB. Troubleshooting Proced

Page 152

Image Quality Problems Main Unit Field Service4-48IV Troublshooting5.1.16 Back markingA. Typical Faulty ImagesB. Troubleshooting Procedure4036fs4062c0

Page 153

Main Unit Field Service Image Quality Problems4-49IV Troublshooting5.1.17 Uneven PitchA. Typical Faulty ImagesB. Troubleshooting Procedure4138fs4507c0

Page 154 - 7.4.5 UNIT OF MEASURE

Image Quality Problems Main Unit Field Service4-50IV Troublshooting5.1.18 No print cycles can be run as commanded via the networkA. Troubleshooting Pr

Page 155 - 7.5 QUALITY MENU

Main Unit Field Service Parts Layout Drawing5-1V AppendixV Appendix1. Parts Layout Drawing1.1 Main unit[1] Mechanical Control Board (PWB-A) [5] High V

Page 156

Parts Layout Drawing Main Unit Field Service5-2V Appendix[1] Tray 1 Paper Feed Clutch (CL1) [9] Intermediate Transport Motor (M3)[2] Manual Feed Tray

Page 157

Main Unit Field ServiceiiiI OutlineII MaintenanceIII Adjustment/SettingIV TroublshootingV Appendix4.4.32 Manual Feed Tray Paper Feed Clutch (CL3) (mag

Page 158

Main Unit Field Service Parts Layout Drawing5-3V Appendix[1] Paper Loop Sensor (PC6) [11] Front Door Sensor (PC22)[2] Paper Size Sensor (PC23) [12] Sy

Page 159

Parts Layout Drawing Main Unit Field Service5-4V Appendix1.2 Lower Feeder Unit (Option)[1] Lower Feeder Right Door Switch (PC5 PF) [5] Lower Feeder Pa

Page 160

Main Unit Field Service Parts Layout Drawing5-5V Appendix1.3 Duplex Option (Option)[1] Duplex Door Sensor (PC2 DU) [3] Duplex Board (PWB-E DU)[2] Dupl

Page 161

Connector Layout Drawing Main Unit Field Service5-6V Appendix2. Connector Layout DrawingNo. CN No. Location No. CN No. Location[1] CN16 3-G∼H [8] CN5

Page 162 - 7.6 INTERFACE MENU

Main Unit Field Service Timing chart5-7V Appendix3. Timing chartColor A4 2-printPolygon MotorLDInetrmediate Transport Motor (M3)Color PC Drum Motor (M

Page 163

SERVICE MANUAL2005.04Ver. 2.0FIELD SERVICELower Feeder Unit5450_E.book_PDF.book 1 ページ 2005年4月12日 火曜日 午後12時54分

Page 164

5450_E.book_PDF.book 2 ページ 2005年4月12日 火曜日 午後12時54分

Page 165 - H. SPEED/DUPLEX

Lower Feeder Unit Field Service Ver. 2.0 April 2005iI GeneralII MaintenanceIII Adjustment/SettingIV TroublshootingCONTENTSI General1. Product specific

Page 166 - 7.7 SYS DEFAULT MENU

Lower Feeder Unit Field Service Ver. 2.0 April 2005iiI GeneralII MaintenanceIII Adjustment/SettingIV Troublshooting5450_E.book_PDF.book ii ページ 2005年

Page 167

Lower Feeder Unit Field Service Ver. 2.0 April 2005 Product specifications1-1I GeneralI General1. Product specifications1.1 Type1.2 Paper type1.3 Mach

Page 168

Main Unit Field ServiceivI OutlinelII MaintenanceIII Adjustment/SettingIV TroublshootingV Appendix4.4.5 ENGINE SERVICE ...

Page 169

Product specifications Lower Feeder Unit Field Service Ver. 2.0 April 20051-2I General5450_E.book_PDF.book 2 ページ 2005年4月12日 火曜日 午後12時54分

Page 170

Lower Feeder Unit Field Service Ver. 2.0 April 2005 Periodic check2-1II MaintenanceII Maintenance1. Periodic check1.1 Maintenance procedure (Periodic

Page 171

Other Lower Feeder Unit Field Service Ver. 2.0 April 20052-2II Maintenance2. Other2.1 Disassembly/adjustment-prohibited itemsA. Paint-locked screwsNOT

Page 172

Lower Feeder Unit Field Service Ver. 2.0 April 2005 Other2-3II Maintenance2.3 Disassembly/assembly procedure2.3.1 Tray1. Slide out the Tray [1].2. Rem

Page 173

Other Lower Feeder Unit Field Service Ver. 2.0 April 20052-4II Maintenance6. Slightly raise the PWB Protective Cover [6] and, at the same time, dis-co

Page 174

Lower Feeder Unit Field Service Ver. 2.0 April 2005 Other2-5II Maintenance2.3.3 Lower Feeder Paper Feed Clutch (CL1 PF)1. Remove the Lower Feeder Unit

Page 175

Other Lower Feeder Unit Field Service Ver. 2.0 April 20052-6II Maintenance8. Remove four screws [9], disconnect three connectors [10], and remove the

Page 176

Lower Feeder Unit Field Service Ver. 2.0 April 2005 Other2-7II Maintenance2.3.4 Lower Feeder Motor (M1 PF)1. Remove the Paper Feed Drive Assy and Lowe

Page 177

Other Lower Feeder Unit Field Service Ver. 2.0 April 20052-8II Maintenance5450_E.book_PDF.book 8 ページ 2005年4月12日 火曜日 午後12時54分

Page 178

Lower Feeder Unit Field Service Ver. 2.0 April 2005 How to use the adjustment section3-1III Adjustment/SettingIII Adjustment/Setting1. How to use the

Page 179

Main Unit Field ServicevI OutlineII MaintenanceIII Adjustment/SettingIV TroublshootingV Appendix6.1.6 Service Call messages...

Page 180

Mechanical Adjustment Lower Feeder Unit Field Service Ver. 2.0 April 20053-2III Adjustment/Setting2. Mechanical Adjustment2.1 Registration adjustmentT

Page 181

Lower Feeder Unit Field Service Ver. 2.0 April 2005 Jam Display4-1IV TroublshootingIV Troubleshooting1. Jam DisplayNOTEMake sure that the feed tray is

Page 182

Jam Display Lower Feeder Unit Field Service Ver. 2.0 April 20054-2IV Troublshooting1.4 Sensor layout1.4.1 For a system equipped with two Lower Feeder

Page 183

Lower Feeder Unit Field Service Ver. 2.0 April 2005 Jam Display4-3IV Troublshooting1.5 Solution1.5.1 Initial check items• When a paper misfeed occurs,

Page 184

Jam Display Lower Feeder Unit Field Service Ver. 2.0 April 20054-4IV Troublshooting1.5.2 Misfeed at the Tray 2 paper feed section, Tray 3 paper feed s

Page 185

Lower Feeder Unit Field Service Ver. 2.0 April 2005 Jam Display4-5IV TroublshootingB. ActionRelevant Electrical PartsLower Feeder Paper Feed Sensor (P

Page 186

SERVICE MANUAL2005.04Ver. 2.0FIELD SERVICEDuplex Option5450_E.book_PDF.book 1 ページ 2005年4月12日 火曜日 午後12時54分

Page 187

5450_E.book_PDF.book 2 ページ 2005年4月12日 火曜日 午後12時54分

Page 188 - IV Troubleshooting

Duplex Option Field Service Ver. 2.0 April 2005iI GeneralII MaintenanceIII TroublshootingCONTENTSI General1. Product specifications ...

Page 189 - PAPER JAM

Duplex Option Field Service Ver. 2.0 April 2005iiI GeneralII MaintenanceIII Troublshooting5450_E.book_PDF.book ii ページ 2005年4月12日 火曜日 午後12時54分

Page 190 - 1.4 Sensor Layout

Main Unit Field ServiceviI OutlinelII MaintenanceIII Adjustment/SettingIV TroublshootingV Appendix7.6.2 ETHERNET...

Page 191 - 1.5 Solutions

Duplex Option Field Service Ver. 2.0 April 2005 Product specifications1-1I GeneralI General1. Product specifications1.1 Type1.2 Paper type1.3 Machine

Page 192

Product specifications Duplex Option Field Service Ver. 2.0 April 20051-2I General5450_E.book_PDF.book 2 ページ 2005年4月12日 火曜日 午後12時54分

Page 193

Duplex Option Field Service Ver. 2.0 April 2005 Periodic check2-1II MaintenanceII Maintenance1. Periodic check1.1 Maintenance procedure (Periodic part

Page 194

Other Duplex Option Field Service Ver. 2.0 April 20052-2II Maintenance2. Other2.1 Disassembly/adjustment-prohibited itemsA. Paint-locked screwsNOTE• P

Page 195

Duplex Option Field Service Ver. 2.0 April 2005 Other2-3II Maintenance2.2 Disassembly/assembly list (other parts)No Section Part name Ref. page1 - Dup

Page 196 - Code Item Detection Timing

Other Duplex Option Field Service Ver. 2.0 April 20052-4II Maintenance2.3 Disassembly/assembly procedure2.3.1 Duplex Option1. Open the Right Door.2. R

Page 197

Duplex Option Field Service Ver. 2.0 April 2005 Other2-5II Maintenance2.3.2 Right cover1. Remove the Duplex Option.☞ 2-42. Remove two screws and the R

Page 198

Other Duplex Option Field Service Ver. 2.0 April 20052-6II Maintenance2.3.4 Duplex Transport Motor (M1)1. Remove the Duplex Board.☞ 2-52. Remove two s

Page 199 - RAM ERROR

Duplex Option Field Service Ver. 2.0 April 2005 Jam Display3-1III TroublshootingIII Troubleshooting 1. Jam Display1.1 Misfeed Display (magicolor 5430

Page 200

Jam Display Duplex Option Field Service Ver. 2.0 April 20053-2III Troublshooting1.4 Sensor layout[1]Sensor on Duplex Board PWB-E DUPWB-E DU [2] Synchr

Page 201

Main Unit Field ServiceviiI OutlineII MaintenanceIII Adjustment/SettingIV TroublshootingV Appendix1.5.3 Misfeed at Manual Feed Tray media feed section

Page 202 - 2.4 Solutions

Duplex Option Field Service Ver. 2.0 April 2005 Jam Display3-3III Troublshooting1.5 Solution1.5.1 Initial Check Items• When a paper misfeed occurs, fi

Page 203

Jam Display Duplex Option Field Service Ver. 2.0 April 20053-4III Troublshooting1.5.2 Misfeed at Duplex Option paper feed sectionA. Detection TimingB.

Page 204

Duplex Option Field Service Ver. 2.0 April 2005 Jam Display3-5III Troublshooting1.5.3 Misfeed at Duplex Option paper conveyance sectionA. Detection Ti

Page 205

Miscellaneous Malfunctions Duplex Option Field Service Ver. 2.0 April 20053-6III Troublshooting1.5.4 Undefined misfeedA. Detection TimingB. Action2. M

Page 206

SERVICE MANUAL2005.042005.04Ver. 3.0Ver. 3.02005.04 Ver.3.02005.04 Ver.3.0© 2005 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.© 2005 KONICA MINOLTA

Page 207

Main Unit Field ServiceviiiI OutlinelII MaintenanceIII Adjustment/SettingIV TroublshootingV Appendix2.4.25 C051: Hard disk full error (Only for magico

Page 208

SAFETY AND IMPORTANT WARNING ITEMSS-2[1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.KONICA MINOLTA brand products are r

Page 209

Main Unit Field ServiceixI OutlineII MaintenanceIII Adjustment/SettingIV TroublshootingV Appendix5.1.15 Brush effect, blurred image...

Page 210

Main Unit Field ServicexI OutlinelII MaintenanceIII Adjustment/SettingIV TroublshootingV Appendix5450_E.book_PDF.book x ページ 2005年4月12日 火曜日 午後12時54分

Page 211

Main Unit Field Service System configuration1-1I OutlineI Outline1. System configurationSystem Front View[1] Duplex Option [5] Optional Lower Feeder U

Page 212

Product Specifications Main Unit Field Service1-2I Outline2. Product Specifications2.1 TypeType Desktop tandem full-color laser beam printerPrinting S

Page 213

Main Unit Field Service Product Specifications1-3I Outline2.2 FunctionsWarm-up TimeAverage: 30 sec. or less (at ambient temperature of 23° C/73.4° F a

Page 214 - 3. Power Supply Troubles

Product Specifications Main Unit Field Service1-4I OutlineMedia Typesmagicolor 5440 DL Tray 1• Plain paper (60 to 90 g/m2 / 16 to 24 lb)• Recycled pap

Page 215

Main Unit Field Service Product Specifications1-5I OutlineLower Feeder Unit: Only plain paper and recycled paper weighing 60 to 90 g/m2 (16 to 24 lb)

Page 216 - 4.2 ILLEGAL ERROR DUPLEX

Product Specifications Main Unit Field Service1-6I Outline2.5 Operating EnvironmentNOTE• These specifications are subject to change without notice.Tem

Page 217 - 4.4 ERROR COMMUNICATION

Main Unit Field Service Periodic Check2-1II MaintenanceII Maintenance1. Periodic CheckNOTE• Be sure to note that the feed trays are named differently

Page 218 - 4.7 ERROR DIMM

Periodic Check Main Unit Field Service2-2II Maintenance1.2 Maintenance Items1.2.1 Parts to be replaced by users (CRU)* : The life of the Toner Cartrid

Page 219 - 4.9 ERROR CONTROLLER

SAFETY AND IMPORTANT WARNING ITEMSS-3[2] CHECKPOINTS WHEN PERFORMING ON-SITE SERVICEKonica Minolta brand products are extensively tested before shippi

Page 220 - 4036fs4024c0

Main Unit Field Service Periodic Check2-3II Maintenance1.2.2 Parts to be Replaced by a Service Engineer (FRU)* : Continuous printing** : 2 pages/job1.

Page 221 - 4036fs4028c0

Periodic Check Main Unit Field Service2-4II MaintenanceB. Option1.4 Concept of parts life* : Continuous printing under the environment shown as A (See

Page 222 - 4036fs4044c0 4036fs4045c0

Main Unit Field Service Periodic Check2-5II MaintenanceA. Conditions for Life Specifications Values• The life specification values represent the numbe

Page 223 - 4036fs4047c0

Periodic Check Main Unit Field Service2-6II Maintenance1.5 Maintenance Procedure (Periodic Parts Check)NOTE• The alcohol referred to in the following

Page 224 - 4036fs4036c0

Main Unit Field Service Periodic Check2-7II MaintenanceNOTE• When reinstalling the Feed Roller, make sure that it is mounted in the direction shown in

Page 225 - 4036fs4049c0

Periodic Check Main Unit Field Service2-8II Maintenance6. Press two pins [3] in, and lift the Feed Roller Cover [4] upward to remove it.NOTEMake sure

Page 226 - 4036fs4030c0

Main Unit Field Service Periodic Check2-9II Maintenance5. Snap off C-clip [8] and remove the bearing [9] at the front.6. Snap off the C-clip [10] and

Page 227 - 4138fs4503c0

Periodic Check Main Unit Field Service2-10II Maintenance1.5.3 Ozone FilterA. Replacement Procedure1. Hold onto the handle of the Ozone Filter [1] and

Page 228 - 4036fs4051c0

Main Unit Field Service Periodic Check2-11II MaintenanceB. Reinstallation Procedure1. Take the Toner Cartridge out of its plastic bag.2. Tilt the Tone

Page 229 - Colored spots

Periodic Check Main Unit Field Service2-12II Maintenance6. Fold down the handle [6] and slide the Toner Cartridge [7] all the way into the machine.7.

Page 230 - Blurred image

SAFETY AND IMPORTANT WARNING ITEMSS-4• Check whether the power cord is not stepped on or pinched by a table and so on.Overheating may occur there, lea

Page 231 - 4036fs4039c0

Main Unit Field Service Periodic Check2-13II Maintenance1.5.5 Waste Toner BottleA. Replacement Procedure1. Open the Front Door.2. Turn the lever [1] t

Page 232 - 4036fs4032c0

Periodic Check Main Unit Field Service2-14II Maintenance1.5.6 Cleaning the Laser Irradiation SectionA. Cleaning Procedure1. Open the Front Door.2. Ali

Page 233 - OffsetPoor fusing performance

Main Unit Field Service Periodic Check2-15II Maintenance1.6 Replacing Units1.6.1 Replacing the Transfer RollerA. Replacement Procedure1. Open the Righ

Page 234 - Blurred imageBrush effect

Periodic Check Main Unit Field Service2-16II Maintenance1.6.2 Replacing the Transfer Belt UnitA. Replacement Procedure1. Turn OFF the Power Switch.2.

Page 235 - 4036fs4063c0

Main Unit Field Service Periodic Check2-17II MaintenanceNOTE• Lower the handle [5] of the Transfer Belt Unit in the direction shown in the illustratio

Page 236 - 4138fs4507c0

Periodic Check Main Unit Field Service2-18II Maintenance10. Tighten the two screws [8] to secure the Transfer Belt Unit in position.11. Reinstall the

Page 237

Main Unit Field Service Periodic Check2-19II Maintenance1.6.3 Replacing the Fusing UnitNOTE• Before replacing the Fusing Unit, make sure that it has s

Page 238 - V Appendix

Service tool Main Unit Field Service2-20II Maintenance2. Service tool2.1 CE Tool list2.2 Consumable Parts2.2.1 Toner Cartridge (TC) (as an individual

Page 239

Main Unit Field Service Firmware Upgrade2-21II Maintenance3. Firmware Upgrade3.1 Print Control Board (PWB-P) Firmware Upgrading3.1.1 Upgrade procedure

Page 240

Firmware Upgrade Main Unit Field Service2-22II Maintenance6. Check the Command Prompt display on the progress of upgrade procedure.NOTE• NEVER turn th

Page 241

SAFETY AND IMPORTANT WARNING ITEMSS-52. Installation Requirements• Connect power plug directly into wall outlet having the same configuration as th pl

Page 242 - 1.3 Duplex Option (Option)

Main Unit Field Service Firmware Upgrade2-23II Maintenance3.1.2 Upgrade procedure (magicolor 5450)A. How to upgrade using the Network Interface1. Conn

Page 243 - 4138fs5504c2

Firmware Upgrade Main Unit Field Service2-24II Maintenance6. Wait until all of the data is sent. While the data is being sent, “FIRMWARE UPDATE” and “

Page 244 - 3. Timing chart

Main Unit Field Service Firmware Upgrade2-25II Maintenance5. Wait until all of the data is sent. (This takes approximately 2 minutes.) While the data

Page 245 - Lower Feeder Unit

Firmware Upgrade Main Unit Field Service2-26II Maintenance4. Check that the “FIRMWARE UPDATE/WAIT” message is displayed.5. Copy the firmware data and

Page 246

Main Unit Field Service Firmware Upgrade2-27II Maintenance9. After the data has finished being sent, the following message appears on the screen of th

Page 247 - I General

Other Main Unit Field Service2-28II Maintenance4. Other4.1 Disassembly/Adjustment-Prohibited ItemsA. Paint-locked screwsNOTE• Paint-locked screws show

Page 248 - Troublshooting

Main Unit Field Service Other2-29II Maintenance4.3 Disassembly/Assembly list (Other parts)No Section Part name Ref.Page1Exterior partsFront Door☞ 2-30

Page 249

Other Main Unit Field Service2-30II Maintenance4.4 Disassembly/Assembly Procedure 4.4.1 Front Door, Upper Front Cover, and Right Front Cover1. Open th

Page 250

Main Unit Field Service Other2-31II Maintenance4.4.2 Left Cover1. Open the Front Door.2. Remove the three screws [1].3. Remove the Left Cover [2].NOTE

Page 251

Other Main Unit Field Service2-32II Maintenance4.4.4 Exit Tray1. Open the Front Door.2. Remove the Upper Front Cover.☞ 2-303. Remove the Left Cover.☞

Page 252 - 2. Other

SAFETY AND IMPORTANT WARNING ITEMSS-6CAUTION: Ventilation• The product generates ozone gas during operation, but it will not be harmful to the human b

Page 253 - 4537fs2003c0

Main Unit Field Service Other2-33II Maintenance4.4.6 Tray 11. Slide out Tray 1 [1].2. Pressing the tabs [2] on both sides, remove Tray 1 [1].4.4.7 Man

Page 254 - 4537fs2006c0

Other Main Unit Field Service2-34II Maintenance4.4.8 Control Panel (PWB-OP)1. Remove the Upper Front Cover.☞ 2-302. Remove the Left Cover.☞ 2-313. Rem

Page 255

Main Unit Field Service Other2-35II Maintenance4.4.10 Print Control Board (PWB-P) (magicolor 5430 DL/5440 DL)1. Remove the Rear Cover.☞ 2-312. Remove

Page 256 - 4537fs2009c0

Other Main Unit Field Service2-36II Maintenance7. Remove five screws [7] and the Print Control Board [8].NOTE• When the Print Control Board is replace

Page 257 - 4537fs2011c0

Main Unit Field Service Other2-37II Maintenance5. Disconnect the two connectors [5] on the Print Control Board. 6. Disconnect the two flat cables [6]

Page 258

Other Main Unit Field Service2-38II Maintenance3. Remove the hook, and then remove the backup battery.4. Insert a new backup battery.NOTEWhen insertin

Page 259

Main Unit Field Service Other2-39II Maintenance4. Remove six screws [3] and the Mechanical Control Board protective shield [4].5. Disconnect all conne

Page 260 - 2.1 Registration adjustment

Other Main Unit Field Service2-40II Maintenance7. Remove Parameter Chip (IC15) [10] from the Mechanical Control Board.NOTE• When the Mechanical Contro

Page 261

Main Unit Field Service Other2-41II Maintenance4.4.14 Low Voltage Unit (LV)1. Remove the Exit Tray.☞ 2-322. Remove the Left Cover.☞ 2-313. Remove the

Page 262 - 1.4 Sensor layout

Other Main Unit Field Service2-42II Maintenance7. Remove eight screws [4] and the Low Voltage Unit [5].4.4.15 High Voltage Unit /1 (HV1)1. Remove PWB

Page 263 - 1.5 Solution

SAFETY AND IMPORTANT WARNING ITEMSS-7WARNING: Work Performed with the Product Powered On• Take every care when making adjustments or performing an ope

Page 264

Main Unit Field Service Other2-43II Maintenance4. Remove two screws [6], the flat cable [7], and High Voltage Unit/1 [8].4.4.16 High Voltage Unit /2 (

Page 265 - B. Action

Other Main Unit Field Service2-44II MaintenancePrecautions for Reinstallation• When reinstalling High Voltage Unit/2, make sure that each color connec

Page 266 - Duplex Option

Main Unit Field Service Other2-45II Maintenance8. Remove seven screws [2] and the Toner Level Sensor Board Assy [3].9. Remove three screws [4].10. Dis

Page 267

Other Main Unit Field Service2-46II Maintenance4.4.18 PH UnitNOTE• The magicolor 5430 DL/5440 DL uses a different PH unit than does the magicolor 5450

Page 268 - III Troubleshooting

Main Unit Field Service Other2-47II Maintenance8. Unhook two tabs [3] and remove the Waste Toner Bottle Guide [4].9. Remove three shoulder screws [5]

Page 269

Other Main Unit Field Service2-48II Maintenance4.4.20 PWB Box/21. Remove the Print Control Board.☞ 2-352. Remove the Mechanical Control Board.☞ 2-383.

Page 270

Main Unit Field Service Other2-49II Maintenance4.4.23 Developing Motor /K (M5)1. Remove PWB Box/1.☞ 2-472. Disconnect the connector [1], and remove fo

Page 271

Other Main Unit Field Service2-50II Maintenance4.4.26 Fusing Motor (M4)1. Remove PWB Box/1.☞ 2-472. Remove PWB Box/2.☞ 2-483. Disconnect the connector

Page 272

Main Unit Field Service Other2-51II Maintenance3. Disconnect the connector [2] and remove the Synchronizing Roller Clutch [3].Precautions for Reinstal

Page 273

Other Main Unit Field Service2-52II Maintenance6. Remove the Front Door Sensor (PC22) [3].7. Remove Gear/1 [4] and Gear/2 [5].8. Remove three screws [

Page 274

SAFETY AND IMPORTANT WARNING ITEMSS-8• Before disassembling or adjusting the write unit (P/H unit) incorporating a laser, make sure that the power cor

Page 275 - 4538fs2503c0

Main Unit Field Service Other2-53II Maintenance9. Snap off the C-clip [8], and remove the bearing [9] and the Pressure/Retraction Clutch/2nd Image Tra

Page 276 - 4538fs2003c0

Other Main Unit Field Service2-54II MaintenancePrecautions for Reinstallation• When reinstalling the bearing and Pressure/Retraction Clutch/1st Image

Page 277 - 4538fs2004c1

Main Unit Field Service Other2-55II Maintenance5. Disconnect the white connector [5] and the blue connector [6].Precautions for Removing the Connector

Page 278

Other Main Unit Field Service2-56II Maintenance9. Snap off the E-ring [11] and remove the bearing [12] and spring [13].Precautions for Removing the E-

Page 279

Main Unit Field Service Other2-57II Maintenance12. Remove the Shaft [19].13. Remove four screws [20] and the Paper Feed and Conveyance Assy holding me

Page 280

Other Main Unit Field Service2-58II Maintenance15. Remove the Tray 1 Paper Feed Clutch [23].Precautions for Reinstallation• When reinstalling the Tray

Page 281

Main Unit Field Service Other2-59II Maintenance4. Remove eight screws [3] and the High Voltage Unit/1 mounting plate [4].5. Disconnect the white conne

Page 282

Other Main Unit Field Service2-60II Maintenance7. Remove the Gear [9] and the Gear [10].Precautions for Reinstallation• When the Tray 1 Paper Feed Clu

Page 283 - 2. Miscellaneous Malfunctions

Main Unit Field Service Other2-61II Maintenance11. Snap off two E-rings [17] and remove two bearings [18].12. Remove the Shaft [19].13. Remove four sc

Page 284

Other Main Unit Field Service2-62II Maintenance14. Remove three gears [22].15. Remove the Shaft and the Manual Feed Tray Paper Feed Clutch [23].Precau

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